Cylinder Block Services

Accurate Precision in Accurate Time A Reliable and Accurate Solution for Industrial Needs
Engine Reparation Services

Cylinder Block Services

Merdeka Precision offers comprehensive cylinder block reconditioning and repair services for a wide range of industrial and commercial engines. Whether it’s for heavy-duty trucks, diesel generators, or commercial vehicles, we restore your engine’s core to meet or exceed original manufacturer specifications. Our commitment to customer satisfaction drives us to provide precise, reliable solutions. Utilizing advanced machinery from Italy and Germany, our highly skilled and dedicated technicians ensure every cylinder block service delivers unparalleled quality and performance to support your operational needs.

 

Cylinder Block Services Process

Damaged Block Incoming

Customers can deliver their worn or damaged cylinder blocks to our state-of-the-art facility. We accept blocks from a wide variety of engines for thorough assessment.

Inspection and Scheduling

Our team performs a detailed inspection, including magnafluxing for cracks and precision measurement for wear and warpage. A comprehensive repair plan is then created, and a service schedule is established with the customer.

 

Reconditioning Process

Merdeka Precision provides a complete cylinder block reconditioning solution, including:

  • Cylinder Boring and Honing: Precisely machining cylinder walls to the next oversize and finishing with a cross-hatch pattern for optimal piston ring performance and longevity.

  • Block Decking / Resurfacing: Milling the block’s top surface to ensure it is perfectly flat, guaranteeing a proper seal with the cylinder head gasket.

  • Line Boring and Honing: Re-machining the main bearing housing tunnel to ensure perfect alignment for the crankshaft, which is critical for engine durability.

  • Cylinder Sleeve Installation: Installing new sleeves for cylinders with excessive damage or wear, restoring them to standard specifications.

  • Cam Bearing Replacement: Careful removal of old cam bearings and precise installation of new ones.

  • Crack Repair and Pressure Testing: Employing industry-approved methods to repair cracks, followed by pressure testing to ensure block integrity.

QC Inspection

Every reconditioned cylinder block undergoes a stringent quality inspection. Our QC technicians use precision measuring tools to verify all critical dimensions, such as bore concentricity, deck flatness, and main bearing bore alignment. These results are compared against OEM specifications to guarantee conformity and deliver a product that meets our high standards of excellence and reliability.

 

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